How to use fusible interfacing for applique successfully

In this tutorial, I want to show you how to machine applique with fusible web so you can transform plain fabric into wealth of colors, textures, and shapes. Fusible web makes creating beautiful applique projects easy and fast.

If you prefer a video tutorial on How to use fusible interfacing for applique go to my YouTube channel here.

Best fusible web for applique

Fusible web is a type of fusible interfacing (read all about fusible interfacing in my other tutorial) which has adhesive on both sides. Usually, one side of fusible web is paper-backed (sometimes both sides have the paper-backing though) and you have to peel it away to bond two fabric pieces together.


Fusible web is perfect to use for applique because you can position an applique very easy and very precisely and secure it to the base fabric without pinning or basting. It holds the applique in place and you don’t have to worry about it shifting.  Also, fusible web stabilizes the applique fabric which makes it easier to cut and stitch. Fusible web also prevents (to some degree) fabric from fraying which is really helpful.

The paper that covers one side of fusible web is very convenient for tracing applique designs.

There are many types and weights of fusible web. The most popular brands are

  • Wonder-Under
  • HeatNbond
  • SteamAseam

Note: Some of the links on this page are affiliate links. This means I will receive a commission if you order a product through one of my links. I only recommend products I believe in and use myself. 

Get more info on fusible web here

Pellon Wonder Under Fusible Web Regular Weight-15"X2 Yards

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  • 100% Polyester
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  • Great for wearable or home decor projects where extra adhesive is needed
  • Easy to follow instructions are included
  • Country Of Origin: United States
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  • Pellon

Pellon Wonder-Under 805 - 17" x 10 yards

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Features

  • Fuses Fabric to Fabric
  • 17" wide
  • Machine Wash or Dry and Dry Clean
  • 100% Polyester
  • 10 yard board

Warm Company Steam-A-Seam 5417 Lite 2 Double Stick Fusible Web 9"X12" Sheets 5/Pkg

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Features

  • Double sided temporary stick
  • Ideal for sheer, lightweight fabric
  • Large appliques will not bubble
  • 5 sheet pack of 9" x 12" pieces

Steam-a-seam 2 and Steam-a-seam 2 Lite Package of Two 9" X 12" Sheets 5 Sheets in Each/total 10 Sheets

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Features

  • Fusible double sided temporary web
  • Sewing is not required but o.k
  • Fuse fabric, lace, ribbon, paper and more
  • Works with most printers
  • Steam A Seam 2 and Steam A Seam Lite for lighter weight fabrics

FlexiFuse Lightweight Fusible Web - 25 Sheets (8" x 10.5")

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Features

  • Paper Backed Lightweight Fusible Web
  • Designed and Optimized For Applique
  • Double Sided Adhesive Web For Gluing Two Items Together
  • Hand & Machine Sewable
  • Smooth Stitching With No Needle Gumming

HeatnBond Lite Iron-On Adhesive, 17 Inches x 35 Yards

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Features

  • HeatnBond Lite is a roll of iron-on, sewable, double-sided adhesive for bonding fabric without extra weight or stiffness
  • Use it in place of pinning or basting and just stitch right thru the adhered layers of fabric
  • Heat activated; Permanent; Double-sided adhesive
  • For use on fabric
  • Does not gum up needles; Eliminates pinning

Heavyweight fusible web (like no-sew HeatNbond) is mostly used for appliques that are not stitched to the base fabric because this kind of fusible produces a good bond without any stitching. It’s best suited for appliques from vinyl, leather, denim, canvas and other heavyweight fabric. The adhesive on the heavyweight fusible web is more solid and can gum up the machine needle if you choose to stitch the applique.

Medium weight (all-purpose) fusible web is good to use with medium weight fabrics.

Lightweight fusible web (heatNbond lite) is used for lightweight fabrics and doesn’t make an applique stiff. Because of this, it can be used with any fabric if you want to use your finished product for clothes or bed linen so the applique and the fabric stay soft.

I prefer to use the lightweight fusible web because I don’t want my appliques to be stiff, I want my fabric to keep its drape and I don’t want to have problems with gumming up my needles.

Sometimes fusible web has a grid on the paper-backing which can help with positioning or enlarging appliques.

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So let’s start our applique adventure. I am going to show you how to use all modern innovations for applique so it’s easier, faster and more fun. There are a variety of techniques for applique. I am going to use “raw edge applique”.

1. Choose your applique design.

You can draw it yourself, use printed coloring books, online coloring pages, you can Google whatever designs you want (go to Google, enter your design (for example, “rose flower”) – images – tools – type –  line drawing) but be careful with copyright information – many designs are not free to use and you can buy them (really cheap). You can easily find applique designs online. I like designs from this site Planet Applique.

Have in mind that when using fusible web for your applique projects your designs will come out IN REVERSE when looked at from the interfacing side, so if the designs you choose are not symmetrical (it doesn’t apply for symmetrical designs, obviously)  you need to draw your applique shapes backward. For example, if you want to applique letters using fusible web your letters will look like this when seen from the interfacing side.

2. Choose your fabric and fusible web.

Any type of fabric can be used for applique. Just have in mind that the applique fabric has to be compatible with the base fabric.  For example, if you are going to wash the finished product, use fabric for an applique that’s also washable. It’s recommended to prewash your fabrics before cutting an applique. Also, it’s not really good to use for applique fabric that frays easily.

The next step can be done differently and I am going to show you that. The first method is to cut the fusible web first (3A to 8A) and the second one is to fuse it to the fabric first and cut after (3B to 6B).  Which you choose is a matter of personal preference.

I advise you to test your fabric and fusible web combinations to see what works best for your project.

3 A.  Use your home cutting machine to cut  appliques.

I would say that the next step is tracing your design. But….

We live in the 21 century, right? So I will say — put your design on a USB drive and go to your home cutting machine.

Don’t have a cutting machine? Well, maybe it’s time to buy one?

You can use Cricut for cutting an applique design but I have Brother ScanNcut so I will use that.

I was making a fabric wreath and I needed 12 hexagon pieces to use as my applique pieces.

So I found the hexagon shape in my ScanNcut machine (that was easy, I didn’t need to save anything on my USB). Designs can be easily enlarged and reduced.

I loaded the mat with a piece of lightweight fusible web (the size of the mat) and the cutting machine cut my applique pieces very precisely and fast! Magic! I cut 4 pieces at once and had to repeat the procedure 2 more times for my wreath.

Get more info on home cutting machines here

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4 A. Now I have to fuse my applique pieces (cut from fusible web) to the applique fabric.

Always do a test first on a scrap piece of your applique fabric, so you can see how it works. Use manufacturer’s instructions coming with your fusible web so you know what is the correct iron temperature and whether to use steam or dry iron.  You can adjust the iron temperature after testing. Sometimes manufacturers recommend to fuse using steam and sometimes you will need to use a dry iron.

I have chosen 100% silk brocade for my project. So I press the fusible side of my cut hexagon pieces to the wrong side of my silk applique pieces. Remember that you should always fuse fusible web on the wrong side of your applique fabric.  I press for 3-5 seconds. You can use a pressing cloth but my applique pieces have the paper-backing and the iron can go over it without problems. My fabric is textured so the adhesive side of the fusible web doesn’t stick very easily to the fabric and I have to keep the iron a little longer to get a good bond. But don’t keep the iron too long also as the heat may scorch the fabric.

The applique should stick to the fabric so you can’t lift it.

Never iron on the adhesive side of the fusible web! You will make your iron dirty.

Buy just in case, in the clip below you will see the instructions on how to remove fusible web from your iron. I use Faultless Hot iron cleaner and it works great!

Buy Faultless hot iron cleaner here

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  • No need to wait for iron to cool down to clean it.
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  • Non-toxic.

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5 A. In this step I am going to cut my applique pieces using my rotary cutter.

6 A. Now I need to fuse my applique pieces to my project pieces.

I have to peel off the paper backing and sometimes it’s almost impossible to do it.  In the video below I show a trick – if you can’t find a paper edge to start peeling use a pin or scissors to scratch the paper in the middle of the applique and you will see how easy it is to peel the paper off this way.

7 A. Position the applique on the base fabric.

Adhesive side (that was under the paper) goes on the right side of the fabric. Sometimes – like in my case now – you just press with your fingers and the applique is fused (the adhesive side doesn’t need to be activated by the heat from an iron) but some types of fusible web need to be pressed with an iron and the applique stays in place after pressing.

8 A. Now I will show you how to finish the fusible applique.

You have to stitch the applique in place and to finish the raw edges. There are many stitching techniques available. Most common way to do it is just to zigzag stitch by your sewing machine. Stitch so one edge of the zigzag falls in the applique fabric and the other edge, just past the raw edges of the applique in the base fabric.

But again – modern technology gives us many wonderful features in modern sewing machines and I am going to show you how to use a Babylock embroidery machine  for stitching the applique. It’s fast, easy and fun!

3 B.  The other way of making an applique with fusible web.

Still – use your cutting machine. But let the machine cut the applique pieces from fabric.

I used this technique to make my quilted tote bag.

So, cut a piece of fabric the size of your cutting mat (approximately) and cut a piece of fusible web corresponding in size.

Iron, fusible side down, to the wrong side of your applique fabric. Follow manufacturer’s instructions for your fusible web. Use a pressing cloth to protect your iron from the glue on the fusible web. Or you can use parchment paper – fusible web is not sticking to the parchment paper.

4 B. Cut the applique shapes with a cutting machine.

This time my applique shape was not in the memory of the cutting machine. So, as I have Scan N cut, I scanned my applique piece (I drew it myself) and cut pieces by machine – first from pink cotton fabric and afterwards from cork fabric.

You have to place your applique fabric onto your cutting mat with fusible web down. Make sure the fabric firmly adheres to the mat and there are no bubbles.

Cutting applique shape with a home cutting machine is so easy and fun!

5 B. I traced the design on to my base fabric.

The design has 4 equal pieces in some symmetrical figure (I found this quilting design here).  I fused cut applique pieces to my base fabric.

6 B. I used my embroidery machine to stitch all the applique pieces in place.

This time I used satin stitches.

Some additional tips

Fusible web can gum up your needle. It may happen if you are using heavyweight fusible web, or if you are using a few layers of different fabrics for one applique.

There are some special needles from Schmetz that are covered with non-sticky coating – they are a great choice for stitching your fusible applique.

And if you are using just a regular Universal needle and it got gummed up clean the needle with alcohol.

Get more info on SCHMETZ Super NONSTICK Needles here

SCHMETZ Super NONSTICK Needles (5 Needles per Package) ~ Includes 1 Pack of Each Size 70/10, 80/12, 90/14 & 100/16

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Features

  • Five (5) needles per card.
  • This Listing Includes the Set of 4 Sizes: 70/10, 80/12, 90/14 & 100/16
  • A Super Universal Needle with a non-stick coating of NIT (Nickel-Phosphor-PTFE). Extra-large eye is suitable for embroidery work
  • Distinctive scarf with the special design of the eye ensures prevention of skipped stitches. Slightly rounded point provides trouble-free sewing on most materials. Strong conical blade reinforcement easily handles thick fabrics like denim.

SCHMETZ Super NONSTICK Needles (5 Needles per Package) ~ Includes 1 Pack of Each Size 70/10, 80/12 & 90/14

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Features

  • Five (5) needles per card
  • This Listing Includes the Set of 3 Sizes: 70/10, 80/12 & 90/14

SCHMETZ Super NONSTICK Needles (5 Needles per Package) ~ Includes 1 Pack of Each Size 80/12 & 90/14

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Features

  • Five (5) needles per card.
  • This Listing Includes the Set of 2 Sizes: 80/12 & 90/14

Perhaps you will be interested to read my articles about choosing the best iron for sewing and about pressing tools I use for sewing.

There are some interesting books you can read if you want to learn more about appliques. Check them out below for some great ideas.

Flip & Fuse Quilts: 12 Fun Projects - Easy Foolproof Technique - Transform Your Appliqué!

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Pat Sloan's Teach Me to Applique: Fusible Applique That's Soft and Simple

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Features

  • Make it possible to create a handmade work of art that has lasting charm
  • The perfect start to any project
  • These are a great way to add extra design to whatever project you want to add it to

Inspired by Tradition: 50 Appliqué Blocks in 5 Sizes

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  • Used Book in Good Condition

Did you find this tutorial helpful? If so, save this pin (see below) on your sewing board so you can come to this tutorial later when you are ready to make an applique, and follow me on Pinterest for more tips, tutorials, and inspiration!

Ready to take the next step in your sewing journey?

Check out more step-by-step tutorials from my blog

and don’t forget to share!

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